Gear Manufacturing

Gear Cutting

Gear Cutting

Gear Hobbing

We have a wide range of gear hobbing capabilities – both conventional wet hobbing and dry hobbing.

The cutting speed of Mitsubishi GE25A dry hobbing machine is double compare to conventional machines.

Gear Cutting

Gear Shaping

Spur and helical gears with different specifications can be produced by gear shaping. Our gear shaping machines can produce internal and external gears.

Gear Shaping
Gear Shaping
Gear Shaping
Gear Shaping
Gear Shaping
Gear Grinding

Grinding

Gear grinding remains the most common process for hard finishing. There are many benefits including improved gear quality and the correction of heat treatment distortion. We have a wide range of gear grinding equipment for spur, helical and bevel gears.

Gear Shaping

Power Honing

Power Honing

Gear Power Honing

Gear honing is probably the most efficient of all gear finishing processes.

The process uses an abrasive impregnated gear tool with the honing action providing an excellent surface – free from grinding burn. Gear honing prolongs the wear life and increases the load carrying capacity by improving the surface contact area.

The surface structure produced by honing means the gears produce less noise and have a longer use life.

Gear Power Honing
Gear Power Honing
Gear Power Honing

Machining Range

Description Process Quality Pitch Quality Module
Spur and Helical Gear
  • Hobbing (before heat treat)
  • AGMA 10
  • 0.55~128 DP
  • DIN 8 / JIS 4
  • M 0.2 ~ M 45
  • Skiving (before heat treat)
  • AGMA 11
  • 12~48 DP
  • DIN 7 / JIS 3
  • M 0.5 ~ M 2.0
  • Shaping (before heat treat)
  • AGMA 10
  • 1~48 DP
  • DIN 8 / JIS 4
  • M 0.5 ~ M 25
  • shaving (before heat treat)
  • AGMA 11
  • 4~32 DP
  • DIN 7 / JIS 3
  • M 0.8 ~ M 6.0
  • Grinding
  • AGMA 14
  • 1~32 DP
  • DIN 4 / JIS 0
  • M 0.8 ~ M 25
  • Power Honing
  • AGMA 12
  • 1~128 DP
  • DIN 6 / JIS 2
  • M 0.2 ~ M 20
Worm
  • Milling/Hobbing (before heat treat)
  • 2~48 DP
  • M 0.2 ~ M 2.0
  • Skiving (before heat treat)
  • 12~48 DP
  • M 0.5 ~ M 12
  • Grinding
  • 2~32 DP
  • M 0.5 ~ M 12
Worm Gear
  • Hobbing (before heat treat)
  • 2~48 DP
  • M0.5 ~ M 12
Spiral Bevel Gear
  • Cut and Lap (before heat treat)
  • AGMA 10
  • 1~10DP
  • DIN 8
  • M 2.5 ~ M 25
  • Grinding
  • AGMA 12
  • Up to 4 DP
  • DIN 5
  • Up to M 6.0
Straight Bevel Gear
  • Forge/Cut/Lap (before heat treat)
Spline Shaft
  • Hobbing (before heat treat) Grinding

Machine List

Machine Country Maker Type Qty
Gear Hobbing Japan Kashifuji KL-1000(CNC) 1
KN-150(CNC) 5
KA-400(CNC)/KB-400(CNC) 6
KA-220(CNC) 6
KA-80(CNC) 2
KE-250 1
Mitsubishi (Chamfering) GB63(CNC) 1
GC150(CNC) 2
GD30(CNC) 1
GE25A Dry Hobbing Machine 2
GE20A Dry Hobbing Machine 8
Hamai 60SP 2
Seiwa MPN-12 2
Swiss Pfauter Mikron A15(CNC) 1
Gleason-Pfauter P60(CNC) 1
P90(CNC) 3
Germany Pfauter PF300 5
Master Gear Grinding Machine Taiwan Luren LUG-3040 1
Spline Grinder Japan Okamoto SSG 2
Turning Taiwan Vturn V-TURN20/26 6
TAKISAWA NEX-110 5
Goodway GA-2000 2
Japan Okuma GENOS L3000-e 2
Spline Rolling Japan Nachi PFFM-915XTHNC 2
Gear Chamfering Taiwan   I- CHIANG 2
Broaching Japan Nachi NBx 7.5-10 2
Bore Grinding Taiwan ETECH EGM-350 3
OD Grinding Taiwan ETECH EGA-3260 6
Japan Mitsubishi PD 32 2
Taiwan Goodway GRA-2060 3
Gear Grinding Machine Swiss Reishauer RZ820(CNC) 1
RZ301S(CNC) 1
RZ300E 5
RZ400 3
RZ362(CNC) 1
RZ260 (Twist) 2
Japan Mitsubishi ZE24B 1
Germany Liebherr LGG280 (Twist) 10
KAPP KX260 Twin (Twist) 2
Gear Shaper Germany Lorenz SN4/SN5 2
Liebherr LS120 with Autoloader 1
Japan Mitsubishi SC25(CNC) 3
SD15(CNC) 2
SD25(CNC) 1
ST40(CNC) Electronic Guide 2
SE25A(CNC) Electronic Guide 1
SE25FR(CNC) 1
Gear Shaver Japan Kanzaki GSH-400C 8
GSK-400C-NC4 2
USA Red Ring GCU 2
Worm Grinding Machine Germany Klingelnberg HSS-350 1
Taiwan Luren LWT-2050 1
China S7720A 2
Power Gear Honing Machine Swiss Fässler HMX-400 2